Rafi Nasrallah
Apprenticeship

Rafi Robotiques et Machineries

Three-year workshop apprenticeship across CNC repair, industrial machinery restoration, 5-axis robotic welding systems, and PLC-based production troubleshooting.

2020 - 2023 | Mechanical repair, CNC machining, robotics, automation

Duration

3 years

Long-form industrial exposure.

CNC stack

840D / 611

Siemens Sinumerik and Simodrive.

Robotics

5-axis

Welding robot fabrication work.

Automation

PLC

Machine recovery and logic repair.

Workshop scope

Industrial context

The work took place in a practical machine-repair environment where downtime, missing programs, worn mechanical parts, and urgent client constraints had to be handled directly on industrial equipment.

Engineering value

This apprenticeship built hands-on judgment across mechanics, CNC controls, robotics assembly, sensor integration, PLC debugging, and machine restoration before the academic engineering cycle.

Industrial interventions

Machine restoration

Sharmaann horizontal boring machine repair

Bronze pinion rebuild

Diagnosed worn worm gear pinions, supported disassembly, helped manufacture custom bronze replacement parts, and participated in precision reassembly to restore machine reliability.

Mechanical diagnostics, custom component manufacturing, tolerance control, precision assembly.

Robotics fabrication

5-axis welding robots for Armasteel

16 m linear travel

Contributed to two 5-axis welding robot builds with extended displacement, infrared path tracking, and motion-speed adjustment according to welding angle.

CAD support, mechanical assembly, sensor integration, robotic motion concepts, fabrication methods.

CNC recovery

Geminis CNC lathe repair for Longofer

Sinumerik 840D

Supported diagnosis of Z-axis immobilization and alarm faults, then helped recover the operating system, restore machine parameters, and reintegrate Siemens Sinumerik 840D with Simodrive 611.

CNC diagnostics, OS recovery, parameter configuration, system integration, machine commissioning.

Automation recovery

Matissar spring assembly machine reprogramming

PLC logic restore
Helped diagnose production stoppage caused by a deleted PLC program, then supported logic recovery and machine reprogramming so the line could resume operation.

PLC debugging, industrial troubleshooting, logic recovery, client-facing repair work.

Repaired Sharmaann horizontal boring machine in the workshop.
Horizontal boring machine repair after mechanical intervention.
5-axis industrial welding robot during the testing phase.
5-axis welding robot testing phase.
Geminis CNC lathe machine controlled by Siemens systems.
CNC lathe repair and control-system recovery context.
Matissar spring assembly machine after PLC reprogramming.
Spring assembly machine restored through PLC logic recovery.

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